07

2025

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07

How to Extend Hydraulic Breaker Lifespan?

Proper maintenance is critical for maximizing hydraulic breaker performance and longevity—especially in demanding European construction and mining conditions. ROCKA engineers share 5 essential maintenance practices to prevent costly downtime and repairs.


How to Extend Hydraulic Breaker Lifespan?

 5 Maintenance Tips from ROCKA Engineers

Proper maintenance is critical for maximizing hydraulic breaker performance and longevity—especially in demanding European construction and mining conditions. ROCKA engineers share 5 essential maintenance practices to prevent costly downtime and repairs.

1. Strict Lubrication Routine

✅ Grease Type: Use high-quality lithium-based grease (e.g., Shell Gadus, Mobilith XHP).
✅ Frequency: Lubricate every 2 hours of operation (or per manufacturer guidelines).
✅ Cold Climate Tip: In Nordic regions, use low-temperature grease (NLGI 0/00) to prevent thickening.

⚠️ Warning: Under-greasing causes 60% of piston and bushing failures.

 

2. Regular Seal & Bushing Inspection

   Check for:

Oil leaks around the breaker body

Unusual hammering noises

Reduced impact force

   Solution: Replace worn seals with ROCKA OEM parts to ensure compatibility and durability.

3. Proper Storage to Prevent Corrosion

   Humid Climates (e.g., UK, Netherlands):

Store the breaker vertically in a dry, covered area.

Apply anti-corrosion spray on exposed metal.

 

❄️ Freezing Temperatures (e.g., Sweden, Norway):

Drain hydraulic oil if storing for >1 month to prevent water contamination.

Keep in a heated warehouse if possible.

 

4. Use the Correct Tool (Chisel) for the Job

⚒ Recommended Chisels:

Moil Point: Best for granite and hard rock (common in Southern Europe)

Flat Chisel: Ideal for concrete demolition (urban construction).

❌ Avoid:

Using worn or blunt chisels (increases hydraulic pressure by 30%).

Mismatched tools (check ROCKA compatibility guide).

5. Monitor Hydraulic Fluid Quality

    ISO Cleanliness Standard: Maintain ISO 18/16/13 or better.
    Maintenance Tip:

Use portable particle counters (popular in German & Austrian mines).

Change oil every 500 operating hours in high-dust environments.

Conclusion: Maximize Uptime with ROCKA Support

Following these tips can double your breaker’s lifespan and reduce repair costs by up to 40%.

 Need Help? ROCKA offers free maintenance training for European clients—[Contact Our Team] today!

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