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2025

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04

Oil is Too Thick or Too Thin


Oil is Too Thick or Too Thin

Thick oil may cause:

Difficult start-up

Stiff operation

Danger of cavitation in the pumps

Accelerated wear of pumps and breaker

Sticky valves

Filter bypasses (oil impurities not removed), contamination in hydraulic tank

Thin oil may cause:

Efficiency losses (internal leakage)

Breaker strikes slowly and irregularly

Damage to gaskets and seals, leaks

Accelerated wear of parts from decreased lubrication

Hydraulic Oil Purity

It is beneficial for the tank return line to pass through a filter. This ensures dirt introduced into the system

by connecting and disconnecting the breaker is caught before entering the carrier’s pump. Dirt destroys a

hydraulic system, so ensure the breaker hose connections are protected when the breaker is not in use.

Impurities also heat and age the hydraulic oil.

Air and water are also considered impurities in oil (not all impurities can be seen with the naked eye).

Impurities can enter the hydraulic system:

When components are repaired or serviced

During hydraulic oil changes and refilling

When the breaker is operated with worn cylinder and seals

When hoses are disconnected during breaker removal/installation

ROCKAGE HYDRAULIC BREAKER USER MANUAL

6Results of damage by hydraulic oil impurity:

Working life of pump(s) significantly shortened – rapid wear of parts, corrosion.

Valves do not function properly – spools bind, accelerated wear of parts, blocking of small holes.

Rapidly accelerated wear on cylinders and seals.

Reduced breaker efficiency – accelerated wear of moving parts and seals, piston seizing up, oil

leakage.

Shortened working life and reduced efficiency of hydraulic oil – overheats, ages, electrochemical

changes.

Excessive large particle contamination can cause severe damage to the piston and piston cavity.

▲CAUTION!

After a major component failure, the hydraulic system must be flushed.

Component damage is only a symptom. The trouble itself cannot be cured by removing the symptom.

Hydraulic Oil Cooling

▲CAUTION

The maximum permitted hydraulic oil temperature in continuous breaker use is 120°-158°F(50°-70°C),

depending on the viscosity of the oil in the system.

It is essential the carrier has a reliable hydraulic oil temperature sensor installed. The temperature of the

hydraulic oil will depend upon ambient conditions, efficiency of the cooling system, and the amount of

breaker use.

Additional cooling may be required.

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